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I'm not joking here: I will create the font file from scratch if that's what its going to take.

Haven't the vfdlib people reverse-engineered the v3 font format? If they have, you potentially don't need our help at all...

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Also, there are a number of freeware kanji fonts available, some even in the linux distros.....

Not, I'd guess, in a 6-pixel-tall size...

Peter