After doing a sync with emplode, the player would hang at the boot logo. Attaching my laptop to the serial port gave me this:

empeg-car bootstrap v1.02 20001106 (hugo@empeg.com)
If there is anyone present who wants to upgrade the flash, let them speak now,
or forever hold their peace...it seems not. Let fly the Penguins of Linux!

e000 v1.04
Copying kernel...
Calling linux kernel...
Uncompressing Linux...................................... done, booting the kern
el.
Linux version 2.2.14-rmk5-np17-empeg50-hijack-v208 (root@tbird.localnet) (gcc ve
rsion 2.95.3 20010315 (release)) #2 Sat Feb 23 14:48:50 EST 2002
Processor: Intel StrongARM-1100 revision 11
NetWinder Floating Point Emulator V0.94.1 (c) 1998 Corel Computer Corp.
empeg-car player (hardware revision 9, serial number 40103724)
Command line: mem=16m
Calibrating delay loop... 207.67 BogoMIPS
Memory: 14968k/16M available (1008k code, 20k reserved, 384k data, 4k init)
Dentry hash table entries: 2048 (order 2, 16k)
Buffer cache hash table entries: 16384 (order 4, 64k)
Page cache hash table entries: 4096 (order 2, 16k)
POSIX conformance testing by UNIFIX
Linux NET4.0 for Linux 2.2
Based upon Swansea University Computer Society NET3.039
NET4: Linux TCP/IP 1.0 for NET4.0
IP Protocols: ICMP, UDP, TCP
TCP: Hash tables configured (ehash 16384 bhash 16384)
IrDA (tm) Protocols for Linux-2.2 (Dag Brattli)
Linux-IrDA: IrCOMM protocol ( revision:Tue May 18 03:11:39 1999 )
ircomm_tty: virtual tty driver for IrCOMM ( revision:Wed May 26 00:49:11 1999 )
Starting kswapd v 1.5
SA1100 serial driver version 4.27 with no serial options enabled
ttyS00 at 0xf8010000 (irq = 15) is a SA1100 UART
ttyS01 at 0xf8050000 (irq = 17) is a SA1100 UART
ttyS02 at 0xf8030000 (irq = 16) is a SA1100 UART
Signature is 67706d65 'empg'
Scheduling custom logo.
empeg display initialised.
empeg dsp audio initialised
empeg dsp mixer initialised
empeg dsp initialised
empeg audio-in initialised, CS4231A revision a0
empeg remote control/panel button initialised.
empeg usb initialised, PDIUSBD12 id 1012
empeg state support initialised 0089/88c1 (save to d0004280).
empeg RDS driver initialised
empeg power-pic driver initialised (first boot)
RAM disk driver initialized: 16 RAM disks of 4096K size
empeg single channel IDE
Probing primary interface...
hda: FUJITSU MHM2100AT, ATA DISK drive
hda: FUJITSU MHM2100AT, ATA DISK drive
hda: FUJITSU MHM2100AT, ATA DISK drive
hda: FUJITSU MHM2100AT, ATA DISK drive
hda: FUJITSU MHM2100AT, ATA DISK drive
hda: FUJITSU MHM2100AT, ATA DISK drive
ide0 at 0x000-0x007,0x038 on irq 6
hda: FUJITSU MHM2100AT, 9590MB w/2048kB Cache, CHS=19485/16/63
empeg-flash driver initialized
smc chip id/revision 0x3349
smc9194.c:v0.12 03/06/96 by Erik Stahlman (erik@vt.edu)

SMC9194: SMC91C94(r:9) at 0x4008000 IRQ:7 INTF:TP MEM:6144b MAC 00:02:d7:28:0e:8
c
Partition check:
hda: hda1 < hda5 hda6 > hda2 hda3 hda4
RAMDISK: ext2 filesystem found at block 0
RAMDISK: Loading 320 blocks [1 disk] into ram disk... done.
VFS: Mounted root (ext2 filesystem).
empeg-pump v0.03 (19980601)
Press Ctrl-A to enter pump...VFS: Mounted root (ext2 filesystem) readonly.
change_root: old root has d_count=1
Trying to unmount old root ... okay
Freeing unused kernel memory: 4k initempeg init 0.8
I see this is a developer image!
Mounting proc
Mounting first music partition
Tried to mount /dev/hda4 as reiserfs but got error 19
Mounting second music partition
Tried to mount /dev/hdc4 but got error 6
Error mounting partitions (possibly already mounted)
Remounting first music partition read-only
Remounting second music partition read-only
No secondary hard disk
Press 'q' now to go into development mode. You Have Zero Seconds To ComðStarting
player
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large
kmalloc: Size (149120) too large

[...]

Does anyone have an idea?

I suspect Emplode buggered your config.ini file, making it so large that the kernel cannot alloc enough memory to read it for Hijack.

Use FTP to fetch/edit/fix /empeg/var/config.ini, or de-install Hijack so it will boot up, and then fix the config.ini file.

-ml

Actually, I'll put out a Hijack v209 in a few minutes, which just skip's the config.ini if the kmalloc() fails.. so perhaps the player may die instead of Hijack.

Cheers

Okay, v209 is out there, with handling for "not enough memory" for loading huge config.ini files.